| Armoloy®
Nodular
Thin Dense Chromium
is a low-temperature (136°F to 140°F), multi-stage metal finishing
process based from chrome-plating technology.
Unlike
conventional chrome-plating processes, Armoloy® utilizes proprietary
chemical solutions and unique application techniques that
are carefully monitored to produce its Nodular Thin Dense
Chromium coating which follows the exact contours of the basis
metal with accurate deposit thickness.
Armoloy®
can be applied on a variety of shapes, sizes, forms and surfaces,
creating a hard, slippery, and corrosion resistant surface.
All threads, flutes, even scratches and blemishes, are reproduced
in detail with 100% adhesion to the basis metal.
Consumer
tests conclusively prove that surfaces treated with Armoloy®
Nodular Thin Dense Chromium deposits of 0.0001" to 0.0002"
per side are harder and have superior anti-friction, anti-corrosion,
and increased lubricity properties than conventional chrome
plated surfaces.
View comparision between Armoloy® TDC and Conventional
Hard Chrome
SPECIAL ARMOLOY®
PROPERTIES
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NODULARITY
- What most sets Armoloy® coating apart from conventional
chromium coatings is its micro nodularity, seen here at
approximately 500X magnification. These nodules
reduce contact surface and retain lubricants, in effect
acting like "micro ball bearings" that dramatically
reduce friction, while exhibiting improved wear life and
corrosion resistance. |
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Armoloy®
achieves nodularity using a refined electrocoating process
that deposits a 99% pure metallic chromium layer of typically
only .0001" - .0002" thickness that bonds with
the base metal surface and provides absolute adhesion
without changing base metal characteristics. |
ABSOLUTE
ADHESION
Armoloy® coating will not chip, flake, crack, peel or separate
from the base metal under standard ASTM bend tests or under
conditions of extreme heat or cold.
HEAT AND COLD TOLERANCE Armoloy® coating exhibits outstanding
temperature tolerance and stability, withstanding temperatures
of 400°F to 1600°F (-240°C to 870°C). At elevated temperatures
above 1200°F it will react with carbon monoxide, sulfur vapor,
and phosphorous. A bright red heat oxidation occurs in steam
or alkali hydroxide atmospheres. At temperatures above 1400°F,
hardness and wear resistance will be reduced.
| FRICTION
REDUCTION |
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The
distinct characteristics of added density and controlled
micro-nodularity are what separate Armoloy®
from all other surface coatings. The Armoloy® "micro
ball bearings" yield exceptionally low friction
coefficients. Armoloy® can be operated against itself
to further reduce friction, wear and fatigue. The
addition of lubricants to the contact surfaces can
bring static and sliding friction coefficients to
below 0.14 - 0.12. Armoloy® does not affect the basis
metal, nor does it induce premature metal fatigue.
It can be used to reduce or eliminate galling. |
HARDNESS
Armoloy®
Nodular Thin Dense Chrome has an equivalent hardness of 78
Rc as deposited. Vickers Diamond measurements produce a 1020-1100
hardness rating. The 78 Rc surface hardness shows no brittleness
nor micro-cracks in its surface when viewed up to 500X.
UNIFORM DEPOSITS
WITHOUT THICKNESS OR EDGE "BUILD-UP"
Armoloy® coating will range from 0.000050" to
0.0004" (1 micron to 10 microns) per side. Normal proven
average deposits are in the 0.0001" to 0.0002" per
side range (2,5 to 5 microns). The Armoloy® process does
not create "edge build-up".
Armoloy® thickness
is always in direct relation to the base metal and will vary
from one base metal to another. However, thickness established
for each will remain constant and predictable. Internal and
external surfaces on nearly all shapes and configurations
can be uniformly processed.
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CORROSION
RESISTANCE It resists attack by most organic
and inorganic compounds with the exception of sulfuric
and hydrochloric acids. Conforms to ASTM-B117 and
other corrosion specifications. Armoloy® coating will
meet or exceed 440C stainless steel in corrosion resistance
in many applications. Of course, base metal porosity
and imperfections as well as surface hardness will
affect basic corrosion-resistance properties. |
NO
HYDROGEN EMBRITTLEMENT
-- Armoloy® processing and pre-process surface preparation
prevents the embrittlement phenomenon from occurring. Pre-induced
conditions may not necessarily be removed. Armoloy® coating
will not significantly affect the tensile, yield or fatigue
properties of the basis metal.
SAFETY --
Armoloy® is USDA/FDA compliant for use on food processing
equipment and in pharmaceutical applications.
AESTHETICS
-- Used as the final coating on parts and equipment, Armoloy®
coating imparts an attractive satiny silver matte or nodular
finish.
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